1. To clear surfaces of a prileganiye of laying on a head of the block of cylinders and the block of cylinders of the engine. |
2. To establish on the block of cylinders new laying of a head. |
3. For elimination of possibility of damage of valves and pistons follows, rotating a cranked shaft, to establish the piston of the 1st cylinder in situation about 20 mm below VMT. |
4. To establish a head on the block of cylinders of the engine. |
5. To screw in a hand bolts in openings in a head of the block of cylinders (see fig. Sequence of a tightening of bolts of a head of the block of cylinders of the DOHC engine). |
6. To tighten bolts in the sequence shown on fig. Sequence of a tightening of bolts of a head of the block of cylinders of the DOHC engine, in five stages: – the 1st stage (bolts М11 – sequence 1-10): 25 Nanometers; – the 2nd stage (bolts М11 – sequence 1-10): 55 Nanometers; – the 3rd stage (bolts М11 – sequence 1-10): to tighten on 90 °; – the 4th stage (bolts М11 – sequence 1-10): to tighten on 90 °; – the 5th stage (bolts М8 – sequence 11-13): 24–27 Nanometers. |
Prevention
Two long bolts М8 are screwed in in the openings designated as (11) and (12), and short bolt М8 – in an opening (13).
|
7. To grease with a thin butter layer of a surface of hydraulic pushers and to establish them in the corresponding places in nests of a head of the block of cylinders. |
8. To grease surfaces of sliding of bearings of a cam-shaft on a head of the block of cylinders and to establish on them cam-shafts so that shponochny grooves were sent to the forward party to the right. |
9. To put on covers of bearings, paying attention to their designations: – R1–R5 – covers of bearings of a shaft of inlet valves (R1 – from a drive of system of a gazoraspredeleniye); – L1–L5 – covers of bearings of a shaft of final valves (L1 – from a drive of system of a gazoraspredeleniye). |
10. To insert the pipeline of supply of oil to cams and top directing kardanny chains of system of a gazoraspredeleniye. |
11. To tighten the corresponding moment bolts of fastening of covers of bearings of cam-shafts alternately, one after another corresponding to their numbers. |
12. To disassemble a hydraulic pusher of the tension device and to merge from it oil. |
13. By means of the special adaptation 21.145 to collect the hydraulic pusher of the tension device filled with oil for the engine. For this purpose it is necessary to establish a pusher case the flat party on a workbench, and on it the adaptation plug a cone up. To establish the pusher piston on the plug and to compress everything together the lever of the adaptation which publishes a characteristic sound after a dozhatiya against the stop (in the lowest situation). |
14. To arrange in directing a hydraulic pusher of the tension device of a chain. |
15. To establish the tension device of a chain and its lock ring. |
16. To check, whether there is a piston of the 1st cylinder in VMT (the flute of a shponochny groove of a cranked shaft is directed down). |
17. To put on two asterisks of cam-shafts together with a chain, observing the correct interposition according to the signs which have been blurted out in the course of removal of asterisks. |
18. To execute some turns cranked shaft in the direction of its working rotation, and then to check correctness of a relative positioning of shaft and a chain. |
19. To establish top directing together with a spring clip of fastening. |
20. To establish the top casing kardanny to chains of system of a gazoraspredeleniye together with new laying. |
21. To establish a cover of a head of the block of cylinders together with new laying. |
22. To tighten bolts of fastening of a cover of a head of the block of cylinders the corresponding moment, beginning from extreme bolts and finishing on averages. |
23. To screw up spark plugs. |
24. To establish the ignition distributor, a rotor and a distributor cover. |
25. To connect to candles and the coil of ignition of a wire of a high voltage. |
26. To screw on a final collector a forward exhaust pipe together with new laying. |
27. To connect wires to engines of fans of a radiator and a plait of wires to the electronic actuation device. |
28. In the engine with injection of fuel to connect топливопровода to a regulator of pressure and nozzles. |
29. To connect vacuum the pipeline. |
30. To connect a cable of a pedal of an accelerator. |
31. To connect to a cover of a head of the block of cylinders of the pipeline of system of removal of air. |
32. To connect to a head of the block of cylinders the elastic pipeline of heating of salon of the car. |
33. To connect the top elastic pipeline to a radiator, the pipeline to a broad tank and the thermostat. |
34. To establish the air filter. |
35. To add amount of oil in system of greasing of the engine and to fill system of cooling with the corresponding liquid and to remove air from it. |
36. To connect to the accumulator a weight wire. |
37. To check adjusting parameters of the engine idling. |