Ford Sierra

1982-1993 of release

Repair and car operation



Ford Siyerra
+ 1.2. Car identification
+ 2. Maintenance
- 3. General data
   + 3.1. Cars with petrol engines
   - 3.2. Cars with diesel engines
      - 3.2.1. Changes in a car design from 1988 to 1993.
         3.2.1.1. Dm3 engine 2,3
         + 3.2.1.2. Dm3 engine 1,8
         + 3.2.1.3. Fuel system
         + 3.2.1.4. The repair which is not demanding removal of the engine
         3.2.1.5. Removal and engine installation
         3.2.1.6. Engine dismantling
         3.2.1.7. Check of details
         3.2.1.8. Check of gaps of a cranked shaft and rods
         3.2.1.9. Engine assembly
         3.2.1.10. Greasing system
         3.2.1.11. Cooling system
         3.2.1.12. Coupling
         3.2.1.13. Mechanical five-speed transmission of MT 75 type
         3.2.1.14. Power shaft and back bridge
         3.2.1.15. Steering system
         3.2.1.16. Forward suspension bracket
         3.2.1.17. Brake system
         3.2.1.18. Electric equipment
         3.2.1.19. General data
+ 4. Engines
+ 5. Coupling
+ 6. Transmissions
+ 7. Driveshaft and back bridge
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment





3.2.1.5. Removal and engine installation

Removal

PERFORMANCE ORDER
1. To disconnect from the accumulator a weight wire.
2. To remove a cowl.
3. To merge cooling system (see subsection 3.2.1.11).
4. To disconnect the pipeline of supply of air to a turbokompressor, the elastic pipeline of ventilation of a case of the engine from a cover of a head of the block of cylinders and the pipeline of supply of air between the air filter and a radiator casing (the pipeline is dressed on fastening tips).
5. To disconnect from the engine all elastic pipelines of system of cooling.
6. To disconnect from a head of the block of cylinders and from a thermostat cover pipelines of the cooling liquid connected to a broad tank of system of cooling.
7. To cut clips of fastening of an electric wire of the sensor of pressure of oil.
8. To disconnect a cable of a pedal of an accelerator from the lever of the fuel pump and from an arm.
9. To disconnect pipelines of supply of fuel from the filter and the fuel pump, and then the returnable pipeline from the fuel pump.
10. To disconnect the vacuum pipeline from the vacuum pump.
11. To disconnect sockets of electric wires from the following elements: the generator, the sensor of temperature of cooling liquid, the sensor of pressure of oil, a thermoswitch of the fan of a radiator, the electromagnetic valve of switching off of the engine (STOP valve), the proof-reader of an advancing of injection of fuel of the cold engine and the thermal switch of the automatic device of the accelerated idling of the cold engine.
12. To cut clips of fastening of a plait of wires to the left arm of an engine mount and to remove a plait of wires from the engine.
13. To disconnect the electric socket from the radiator fan.
14. To remove the radiator fan together with a radiator casing.
15. To unscrew the top right bolts of connection of the engine with a transmission.
16. To remove collars of fastening of the plug of the stabilizer of a forward suspension bracket to a body (four bolts).
17. To disconnect from a turbokompressor an exhaust pipe.
18. To disconnect a bracket supporting a forward exhaust pipe from a cross-piece of a transmission.
19. To disconnect from a starter sockets of electric wires.
20. To remove a starter.
21. To unscrew from an engine mount beam on one nut of fastening of the left and right elastic support of an engine mount.
22. To disconnect the electric socket from the sensor of lamps of a backing, and then to remove a bracket with an electric wire of the switch of lamps of a backing.
23. To unscrew bolts of fastening of a sheet partition of a case of coupling.
24. To disconnect the end of a cable of coupling from forks of switching off of coupling.
25. To unscrew all other bolts of connection of the engine with a transmission.
26. By means of a jack to prop up a transmission.
27. By means of a waist to suspend the engine for brackets for lifting, to disconnect the engine from a transmission (before emergence of an end face of primary shaft) and to take the engine from above from a motor compartment of the car.

Installation
Prevention

Everything самоконтрящиеся nuts to replace new.


PERFORMANCE ORDER
1. Slightly to oil an end face of primary shaft of a transmission.
2. Carefully to lower the engine in a motor compartment of the car, to insert primary shaft of a transmission into a nave of a disk of coupling. Using two bolts of fastening of a case of coupling to the engine (located as it it is possible further from each other), to connect the engine and a transmission.
3. A few to lower the engine and to insert bolts of elastic support of an engine mount into openings in an engine mount cross-piece.
4. To remove таль on which the engine, and a jack supporting from below a transmission was suspended.
5. To insert and tighten the corresponding moment the bolts connecting the engine to a transmission. To connect a wire of weight and to fix a bracket with a wire of the switch of lamps of a backing.
6. To establish a sheet partition of a case of coupling, tightening fastening bolts.
7. To connect the electric socket to the switch of lamps of a backing.
8. To fix to an engine mount cross-piece two elastic support of an engine mount.
9. To establish a starter together with an arm.
10. To connect to a starter sockets of electric wires.
11. To connect the end of a cable of management to forks of switching off of coupling.
12. To screw an exhaust pipe on a turbokompressor flange.
13. To screw a bracket supporting a forward exhaust pipe, on a transmission cross-piece.
14. To establish collars of fastening of the plug of the stabilizer of a forward suspension bracket to a body (four bolts).
15. To establish the radiator fan together with a radiator casing.
16. To connect the socket of electric wires of the engine of the fan of a radiator.
17. To connect all sockets of electric wires and by means of a latch to fix a plait to the left arm of an engine mount.
18. To connect the vacuum pipeline to the vacuum pump.
19. To connect топливопроводы to the fuel filter and the fuel pump, having established new copper washers.
20. To connect a cable of a pedal of an accelerator to the fuel pump.
21. To connect elastic pipelines of a heating system of salon of the car to a head of the block of cylinders and to an oil radiator.
22. To connect to a head of the block of cylinders and to a thermostat cover the elastic pipeline from a broad tank of system of cooling.
23. To attach by means of a latch an electric wire of the sensor of pressure of oil to the elastic pipeline.
24. To connect two bottom elastic pipelines from a radiator to the pump of cooling liquid and an oil radiator.
25. To insert a branch pipe between the air filter and the top casing of a radiator; to connect pipelines of supply of air to a turbokompressor and pipelines of ventilation of the engine.
26. To connect to the accumulator a wire of weight of the car.
27. To fill in in the engine the corresponding amount of oil.
28. To fill system of cooling of the engine.
29. To remove air from fuel system.
30. To remove air from cooling system.
31. To establish a cowl.
32. To check the maximum number of turns and number of turns of idling of the engine. In case of need to adjust them.

33. To check tightness of connections of fuel system and cooling system.