Ford Sierra

1982-1993 of release

Repair and car operation



Ford Siyerra
+ 1.2. Car identification
+ 2. Maintenance
- 3. General data
   - 3.1. Cars with petrol engines
      3.1.1. Masses and transfer numbers
      3.1.2. Operational liquids
      + 3.1.3. Changes in a car design from 1984 to 1986.
      - 3.1.4. Changes in a car design from 1987 to 1989.
         3.1.4.1. OHC engine
         + 3.1.4.2. Dm3 CVH 1,8 engine
         + 3.1.4.3. DOHC engine
         + 3.1.4.4. Service and repair
         + 3.1.4.5. Coupling
         3.1.4.6. Mechanical five-speed transmission of type N
         - 3.1.4.7. Mechanical five-speed transmission of MT 75 type
            3.1.4.7.1. Technical characteristics
            3.1.4.7.2. Removal and transmission installation
            3.1.4.7.3. Transmission dismantling
            3.1.4.7.4. Check and repair of details
            3.1.4.7.5. Transmission assembly
         3.1.4.8. Automatic transmission
         3.1.4.9. Forward suspension bracket
         + 3.1.4.10. Brake system
         + 3.1.4.11. Electric equipment
         3.1.4.12. General data
      + 3.1.5. Changes in a car design with 1990 till February, 1993.
   + 3.2. Cars with diesel engines
+ 4. Engines
+ 5. Coupling
+ 6. Transmissions
+ 7. Driveshaft and back bridge
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment





3.1.4.7.5. Transmission assembly

PERFORMANCE ORDER
1. To insert an axis of forks of 1-2 transfers on the coupling of sliding of the synchronizer of 1-2 transfers on secondary to a shaft.
2. To make intermediate and secondary shaft and to keep this knot by means of a rubber bandage.
3. To establish an intermediate gear wheel of transfer of a backing so that its ring thickening was directed towards primary shaft.
4. By means of the following rubber bandage to keep this knot.
5. To arrange all knot in a transmission case.
6. To put on a secondary shaft a driving gear wheel of a speedometer together with the remote plug.
7. To check, whether the intermediate shaft in a case is correctly established. To finalize its situation by means of the adaptation 16.042.
8. To insert a back bolt of fastening of an axis of an intermediate gear wheel of transfer of a backing and to screw up it a hand.
9. To remove a gear wheel of a drive of a speedometer and the remote plug.
10. To insert a magnet into a transmission case.
11. To remove a rubber bandage.
12. To insert forks of 3-4 transfers, directing подрез down, and then forks of the 5th transfer and backing transfer.
13. To insert an axis of forks of 3-4 transfers, the 5th transfer and backing transfer.
14. To establish a coupling case on a transmission case, inserting between the planes of connection of both cases three struts in length of 25 mm.
15. To grease the planes of connection with pressurizing paste.
16. To take three struts and to connect a case by means of the adaptation 16.041.
17. To insert into openings two bolts, connencting both cases and carefully finally to connect them.
18. To insert other eight connecting bolts and to tighten all bolts the corresponding moment.
19. To establish on a secondary shaft the remote plug and a speedometer gear wheel.
20. By means of the plug of the corresponding diameter to establish a new sealing ring of a flange of connection of the forward hinge of the driveshaft.
21. To establish on a secondary shaft a flange of connection of the forward hinge of the driveshaft.
22. To screw up a new nut of fastening of a flange on the back end of a secondary shaft, having greased at first a surface of a carving of a nut with pressurizing paste. After fixing of a flange of connection of the forward hinge of the driveshaft to tighten a nut the corresponding moment.
23. To grease with pressurizing paste a carving of a bolt of a stopper of the selector, to screw up a bolt and to tighten it the corresponding moment.
Prevention

Pressurizing paste should not get in a transmission.


24. To press against the stop in a case the plug of a stopper of the selector.
25. To establish a ball, a pusher and a spring of a stopper of the selector.
26. To grease with pressurizing paste a carving of a stopper of a stopper of the selector, to screw up a stopper in a case of coupling and to tighten it the corresponding moment.
27. To screw up in a coupling case a forward bolt of fastening of an axis of an intermediate gear wheel of transfer of a backing and to tighten the corresponding moment both bolts (forward and back).
28. To establish a new adjusting spring ring on primary shaft.
29. To establish a new sealing ring of round section on the directing plug of the vyzhimny bearing of coupling, to establish the plug in a case of coupling and to tighten its bolts the corresponding moment.
30. To establish new laying of round section on a nut of the bearing of an intermediate shaft
31. To screw up a nut of the bearing of an intermediate shaft in front of a case of coupling and to tighten it the moment of 15-20 Nanometers.
32. To designate the provision of a nut concerning a case of coupling and to unscrew it on 60 °.
33. Зачеканить two ledges located about this nut.
34. To check, whether the bearing of an intermediate shaft leans on an adjusting nut. This nut should not be turned by a hand. Otherwise it is necessary to repeat the last three operations after nut unscrewing.
35. To establish a plate of fixing of a nut of the bearing of an intermediate shaft and to tighten a bolt of fastening of a fixing plate.
36. After imposing of a small amount of greasing on a shlitsa of primary shaft and directing plug of the vyzhimny bearing of coupling to establish on primary shaft vyzhimny the coupling bearing together with forks of switching off of coupling.
37. To screw up jams plum of oil and to tighten them the corresponding moment.
38. To fill a transmission with necessary amount of the corresponding oil for transmissions.