Ford Sierra

1982-1993 of release

Repair and car operation



Ford Siyerra
+ 1.2. Car identification
+ 2. Maintenance
+ 3. General data
+ 4. Engines
+ 5. Coupling
+ 6. Transmissions
+ 7. Driveshaft and back bridge
- 8. Steering
   8.1. Technical characteristics
   8.2. Removal and installation of steering transfer
   8.3. Dismantling and assembly of steering transfer
   8.4. Removal and installation of a steering column
   8.5. Dismantling and assembly of a steering wheel
   - 8.6. A steering with the hydraulic booster
      8.6.1. Technical characteristics
      8.6.2. Removal and installation of steering transfer
      8.6.3. Removal and installation of the hydraulic pump
      8.6.4. Dismantling and assembly of a steering CAM GEAR broadcast
      8.6.5. Dismantling and assembly of a steering ZF broadcast
      8.6.6. Removal and installation of a steering column
      8.6.7. Dismantling and assembly of a steering wheel
      8.6.8. Air removal from steering system
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment





8.6.4. Dismantling and assembly of a steering CAM GEAR broadcast

Dismantling

PERFORMANCE ORDER
1. To remove pipelines of giving and oil return from the hydraulic amplifier. The ends of pipelines to muffle jams.
2. To disconnect tips with spherical hinges from steering drafts after weakening of fastening of lock-nuts.
3. To remove collars of fastening of casings and protective a casing from the transfer case.
4. To move a gear lath from an emphasis against the stop for removal of the oil which has remained in the hydraulic amplifier.
5. To move a gear lath to extreme situation and to clamp a lath (for teeths) in a vice.
6. To remove clamps of fastening of steering drafts and to disconnect steering drafts from the gear river.
7. To unscrew bolts of a cover of a pusher, to uncover, take adjusting laying, a spring and a pusher.
8. To unscrew the bottom stopper from the case of a driving gear wheel of steering transfer.
9. To unscrew a lock-nut of a driving gear wheel of steering transfer.
10. To designate the provision of a driving gear wheel corresponding to advance, and also a vystupaniye of a gear lath from both parties of the case.
11. To remove a casing of a driving gear wheel of steering transfer and a lock ring of the bearing.
12. To take a driving gear wheel of steering transfer from the case together with the bearing.
13. To rotate a holder of the right bearing while at an end face of the case the lock ring will not seem.
14. To take a lock ring of a gear lath.
15. To take a gear lath, the basic plug, the bearing and laying.

Check of a gear lath

PERFORMANCE ORDER
1. To check a condition of cooperating surfaces:
      – a sealing ring with shaft of a driving gear wheel of steering transfer;
      – teeths of a gear lath and driving gear wheel, and also working surface of a pusher;
      – teflon sealant of the dividing valve of steering transfer.
2. To check and wash out hydraulic the pipeline and channels:
      – the pipeline and roundabout suited (by-pass) in the case of a gear lath;
      – dividing valve.
3. To replace the worn-out or damaged details and to grease edges of sealing rings with Calipsol greasing.

Prevention

The teflon ring of the union of the dividing valve directly ahead of installation should be lowered in boiling water in order that it could settle down correctly.

The driving gear wheel of steering transfer and the dividing valve are completed with pairs and it is necessary to replace them together.


Assembly

PERFORMANCE ORDER
1. To establish new laying of a driving gear wheel in the case, and also a new ring (by means of the adaptation 13.010). The cavity of an opening of the adaptation should be at height of the top plane of the case of a driving gear wheel.
2. To insert a nylon remote ring and a sealant of a gear lath by means of the plug of the corresponding diameter.
3. To grease a gear lath in 40 grams of konsistentny greasing.
4. To establish a gear lath together with the bearing and the basic plug in the case.
5. To establish a new lock ring through an opening in the case. Its hook to assign the basic plug.
6. To establish a gear lath on the average situation and to fix it according to the designations executed in the course of dismantling of transfer.
7. To fix it is longitudinal the bearing and a sealing ring by means of a lock ring.
8. To establish the casing of the bearing filled with firm greasing.
9. To screw up a lock-nut on the lower part of a driving gear wheel of steering transfer.
10. To arrange a pusher in the case of a gear lath.
11. To arrange the indicator in a bracket (15.046 and 15.009) on a razmetochny plate. To establish an arrow of the indicator on a zero.
12. To establish the indicator on a pusher, and its measuring tip on the case. To write down the maximum indication (And) the indicator when moving a gear lath from one extreme situation in another.
13. The thickness (Е) adjusting laying which it is necessary to establish under a pusher cover, equals to the measured size (And) increased by the maximum constructional gap (F): Е= And + F, where F = 0,125 mm.
14. To establish a pusher spring, adjusting laying of a gap, laying and to screw a cover.
15. To move a gear lath to extreme situation and to clamp in a vice.
16. To connect steering bent for to a gear lath and to establish new clamps of steering drafts.
17. To establish rubber protective a casing and to fix them new collars of fastening.
18. To connect to steering drafts tips with spherical hinges and to fix them from unscrewing by lock-nuts.