Ford Sierra

1982-1993 of release

Repair and car operation


Ford Siyerra
+ 1.2. Car identification
+ 2. Maintenance
+ 3. General data
+ 4. Engines
+ 5. Coupling
- 6. Transmissions
   - 6.1. Mechanical four-speed transmission
      6.1.1. Technical characteristics
      6.1.2. Removal and transmission installation
      6.1.3. Dismantling and transmission assembly
      6.1.4. Dismantling and assembly of a transmission of type A and B
      6.1.5. Dismantling and assembly of a transmission of type C
   + 6.2. Mechanical five-speed transmission
   + 6.3. Automatic transmission of Ford C 3
+ 7. Driveshaft and back bridge
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment






6.1.3. Dismantling and transmission assembly
GENERAL INFORMATION
Prevention

This section concerns transmissions of all types.

Dismantling
PERFORMANCE ORDER
1. To remove vyzhimny the bearing and forks of switching off of coupling.
2. To fix a transmission on a desktop.
3. To unscrew ten bolts of fastening and to uncover transmissions.
4. To turn a transmission and to merge oil.
5. By means of a screw-driver inserted into an opening for an axis of the selector of transfers to uncover, located at an end face of a back part of a case of a transmission.
6. To unscrew sideways a case a stopper of blocking of the internal mechanism of gear shifting, to take the spring which was under it and to extend a stopper by means of the magnetized core.
7. To take a pin from blocking knot, and also a stopper in a back part of a case and to remove шплинт.
8. To take a pin of a cam of the selector of a reverse gear and to extend back its axis.
9. To take two pairs forks and two stoppers.
10. By means of the adaptation 17.001 to remove a sealing ring from a back part of a case of a transmission (the secondary shaft should be on the place).
11. To unscrew bolts of fastening of a back part of a case of a transmission, to disconnect it from a forward part of a case and easily turning in both parties to get an intermediate shaft.
Prevention

The intermediate shaft represents the block from five gear wheels forming a single whole and rotating on bearings, located on an axis.
12. To move an intermediate shaft back to release it from a forward emphasis.
13. To take an intermediate shaft by means of the adaptation 16.002, holding the shaft bearing with the auxiliary tool put to a taken shaft so that the bearing remained on the place.
14. To take a back part of a case of a transmission.
15. To unscrew four bolts of fastening of the bearing of primary shaft. To take primary shaft together with its needle bearing.
16. To remove the block of gear wheels from an axis of an intermediate shaft, using the auxiliary tool, and to remove two persistent washers from a transmission case.
17. To remove a ring from an axis of the lever of a reverse gear and to take this lever.
18. To uncover gear wheels of a drive of a speedometer and to take this gear wheel from a back part of a case of a transmission.

Assembly

PERFORMANCE ORDER
1. Carefully to clear all details of a transmission and to oil them for a transmission. A carving of the bolts entering in a case of a transmission, it is necessary to cover with pressurizing paste.
2. To insert the lever of a reverse gear on an axis and to fix it by means of a ring.
3. To establish an intermediate gear wheel of a reverse gear on this lever; forks are directed back; to establish a gear wheel opposite to an axis greased with konsistentny greasing, and in blows of a copper hammer to get a gear wheel.
4. To establish by means of konsistentny greasing in the deepenings provided for them in a case persistent washers of the block of gear wheels of an intermediate shaft.
5. Carefully to insert the block of gear wheels of an intermediate shaft into a transmission case. Persistent washers to establish ledges in the corresponding deepenings.
6. To establish primary shaft and its bearing in a transmission case. To rest a spring adjusting ring against a case wall.
7. To establish the precision bearing of primary shaft together with new laying of round section and to screw up four bolts of the fastening which carving to cover with pressurizing paste.
8. To insert on the primary shaft, the oiled needle bearing and to establish the synchronizer plug 3 - it – 4-oh transfers.
9. To establish a back part of a case of a transmission and a secondary shaft. To turn a case so that it was possible to insert an axis of an intermediate shaft (it is necessary to paste greasing laying on a surface of connection of a case for protection it from damage).
10. To incline a transmission so that gear wheels of an intermediate shaft entered into gearing with a gear wheel of primary shaft and gear wheels of a secondary shaft. To check, whether there are on the places two persistent washers. To insert, blows of a copper hammer, an axis of an intermediate shaft behind a case, holding its all the time in contact to a finger facilitating installation while its top will not be established at level with a coupling case. The flat ledge of a back part of an axis of an intermediate shaft should be established horizontally.
11. To establish a back part of a case of a transmission on continuation of a forward part, to grease a carving of bolts of fastening with pressurizing paste and to tighten them the corresponding moment.
12. By means of the adaptation 16.016 to insert a ring into a back part of a case. To check, whether are the returnable channel of oil from a back part of a case and cut in a ring on one line.
13. To fill with greasing a sealing ring of a back part of a case and to insert it by means of the adaptation 16.016.
14. To insert the gear wheel of a drive of a speedometer and to screw a cover greased with pressurizing paste.
15. To establish a plate of the mechanism of blocking and to fix it by means of a pin. To insert a new stopper (covered with pressurizing paste) behind a forward part of a case of a transmission.
16. To insert two axes together with forks, and also the lever of a reverse gear. To insert behind a case a selector axis. To establish a ring on a selector axis, and also its nave.
17. To screw a stopper of fixation of an axis of the selector, to insert sideways a case a spring and a stopper.
18. To establish a cover of a back part of a case of a transmission and to fix it in three places on cover perimeter.
19. To establish a cover on a forward part of a case of a transmission.
20. To screw a coupling case on a forward part of a case of a transmission (if in this version she acts separately).
21. To remove a transmission from a desktop and to insert into a case of a transmission of a fork of switching off, and also vyzhimny the coupling bearing.